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Auto Tech Outlook | Wednesday, May 31, 2023
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Although electric cars have become more mainstream, there are still many consumers who are reluctant to transition. For electric cars to replace their gasoline counterparts the EVs must have similar or better performance, price, range, battery, and life.
The concept of using electric powertrain technologies and their connectivity with in-vehicle technologies for the propulsion of automobiles with electricity is known as electromobility (or e-Mobility). Because of their minimal maintenance requirements and environmental friendliness, electric cars (EVs) and plug-in hybrids are two examples of EV powertrain design innovations that have grown in popularity. EV sales are currently close to 2.3 million, which represents approximately 2.4 per cent of the market. Nevertheless, based on the rising popularity and benefits of electric vehicles, this figure is anticipated to soar over the next five years.
Although the use of electric vehicles has increased, many consumers are still hesitant to make the switch. Electric vehicles (EVs) need to perform similarly to or better than gasoline-powered vehicles in terms of pricing, range, battery life, and performance. Experts claim that within the next 10 to 15 years, electric vehicles (EVs) will be able to compete with traditional gasoline-powered vehicles.
Most electric vehicles have high-density batteries, which have a greater capacity for energy storage than ordinary batteries of comparable size. Lithium-ion batteries, used in electric vehicles, have a greater lifespan, energy density, and power density than other types of batteries. The potential to construct a denser battery means that the architecture of the EV battery may be optimised, creating room for additional components.
Additionally, recent studies showcase that EVs convert around 59 to 62 per cent of their electrical energy into power, compared to only 17 to 21 per cent for gasoline-powered vehicles. The heat produced by combustion engines is the reason for this variation in conversion rate. Furthermore, the electrification of automobiles makes it possible to use higher voltages while consuming less current to provide the same amount of power. For instance, a four-fold increase in the 12V supply voltage to 48V results in a 16x reduction in power. In general, electric vehicles are simpler to maintain and control than gasoline-powered vehicles.
The current generation of electric vehicles only has a 150 to 310-mile range, and their batteries appear to last for roughly 200,000 miles (after all charging and discharging cycles). All EV batteries require regular charging, hence the necessity for reliable, quick charging systems is significant. Many electric vehicles may already reach a 100-mile range in 35 minutes with the aid of a 50KW charger. Charge times for electric cars are expected to decrease to the point where they can be fully charged in less than 15 minutes as advances in battery and motor technology continue.
Fibre optic temperature sensing (FOTS) is a cutting-edge technology that is being employed in the testing of electric vehicles. Even when tested under high voltage circumstances, such as at 2500V, they are significantly safer and more precise than other sensors. Because EV batteries, traction motors, and inverters should be able to function well under high voltages, this testing is crucial.
Fibre optic sensors are not subject to measurement mistakes, however, the majority of sensors are, which can result in inaccurate and unreliable data. Furthermore, fibre optic temperature sensors can be installed everywhere in a car because of their ultra-thin design, which ranges in thickness from 200 to 500 micrometres. Fibre optic temperature sensors are perfect for testing EV powertrains at high temperatures since they are precise and quick to react over a larger range. Finally, because FOTS is more precise, dependable, repeatable, and rapid, switching from a thermocouple to it is very beneficial for both design and manufacturing engineers. Fibre Optic Temperature Sensors ensure a safer product with no space for error and no chance of a recall.
Several products, including the LSENST and LSENSB sensors, which use fibre optic technology to measure temperature, have been created by Rugged Monitoring (RM). Major EV manufacturers all around the world use sensors to monitor the temperature of high-voltage parts such as EV batteries, electric motors, charging ports, high-voltage connectors, EV inverters, and power electronics.
The RM sensors feature a repeatability of 0.2 °C and a temperature range of -270 °C to +250 °C. In addition to these features, they also offer simple-to-use monitors that provide results in a timely and accurate manner. Additionally, RM has developed proprietary software with an easy-to-use interface that displays temperatures remotely. The software's goal is to deliver the most pertinent information while keeping the data as secure as possible.
The latest trends in electric vehicles have seen significant growth due to advancements in battery technology, charging infrastructure, design, and renewable energy integration. These trends have made electric vehicles more accessible and feasible for consumers, as well as making them more stylish, feature-rich, and competitive with their internal combustion engine counterparts. Additionally, electric vehicles are becoming more stylish, feature-rich, and competitive with their internal combustion engine counterparts, and the integration of advanced driver-assistance systems, connectivity features, and autonomous driving capabilities has elevated the overall driving experience.